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Mobley R.K. Plant Engineering Handbook
Mobley R.K.  Plant Engineering Handbook









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: Plant Engineering Handbook

: Mobley R.K.

:

Every plant engineer's bookshelf should contain at least one basic engineering reference. And if you're only going to have one, Plant Engineer's Handbook is a good candidate. This volume is a completely revised edition of Plant Engineer's Reference Book, which was published about 10 years ago.

As chief editor of the handbook, Keith Mobley has done a masterful job of assembling the contributions of 40 contributors into 64 chapters that cover the entire plant engineering function from definition to technology to management. In fact, this handbook stands out from most other engineering handbooks by including information on such issues as insurance, finances, and maintenance management in addition to the engineering knowledge plant engineers require. - Plant Engineering Magazine

This book covers the things a plant engineer does-such as selection of a suitable site for a factory and provision of basic facilities - as well as issues such as labrication, corrosion, energy conservation, maintenance and materials handling environment, insurance and finances. The volume provides a comprehensive treatment of the maintenance management funuction. In addition to chapters outlining the operation of plant equipment, there is advice on getting the most out of the equipment and its operators. -llE Solutions


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Oil for electricity generation      210
Oil for lubrication      see Lubrication/lubricating oils and greases
Oil heating of buildings      see Heating of buildings
Oil pipework systems      280284
Oil pipework systems, filters      280281
Oil pipework systems, fire valves      281
Oil pipework systems, flow conditions      283
Oil pipework systems, flow rates      283
Oil pipework systems, gravity systems      281
Oil pipework systems, handling temperatures      280
Oil pipework systems, pipe sizing      283284
Oil pipework systems, pressure drop and pipe length      283
Oil pipework systems, pump assisted gravity systems      281
Oil pipework systems, ring main systems      281283
Oil pipework systems, ring main systems, branch lines      283 284
Oil pipework systems, ring main systems, cold oil      282
Oil pipework systems, ring main systems, hot oil      282
Oil pipework systems, ring main systems, sub-circulating loops      282283
Oil pipework systems, ring main systems, warm oil      282
Oil pipework systems, valve material      281
Oil pipework systems, viscosity considerations      283
Oil storage tanks, bund area      280
Oil storage tanks, buried tanks      280
Oil storage tanks, capacities      275276
Oil storage tanks, construction      275
Oil storage tanks, drain valve      277
Oil storage tanks, draw-off connection      277
Oil storage tanks, filling connections      276277
Oil storage tanks, heating requirements      277280
Oil storage tanks, heating requirements, calculations for      278279
Oil storage tanks, heating requirements, electric heating coils for      278
Oil storage tanks, heating requirements, heat loss and lagging      279280
Oil storage tanks, heating requirements, hot water coil heating      278
Oil storage tanks, heating requirements, recommended temperatures      278
Oil storage tanks, heating requirements, steam coil heating      278
Oil storage tanks, manholes      277
Oil storage tanks, non-return valve in filler connection      277
Oil storage tanks, oil-level indicators      276
Oil storage tanks, siting      280
Oil storage tanks, supports for      276
Oil storage tanks, types of      275
Oil storage tanks, ullage      277
Oil storage tanks, underground storage      280
Oil storage tanks, vent pipes      277
Oil, handling equipment      213
Oil, hydraulic      see Hydraulic fluids
Oils and greases      see Lubrication/lubricating oils and greases
Organizational structures, plant engineering      46
Organizations, types of      11031104
oscilloscopes      see Cathode ray oscilloscopes (CROs)
OSHA (Occupational Safety and Health Act)      345
outages      889914 (see also Shutdown)
OXBAL computer program      41
Oxidation, engine lubricants      922
Oxygen sag, for cooling tower water      577
Packing      see Shaft seals
Paint constituents      149150
Paint constituents, anti-skinning agents      149
Paint constituents, binders      149
Paint constituents, diluents      149
Paint constituents, extenders      149
Paint constituents, pigments      149
Paint constituents, solvents      150
Paint constituents, water-based corrosion inhibitor      149
Paint types      150156
Paint types, acrylated rubber      151
Paint types, air-oxidizing coatings      150151
Paint types, alkyds      150
Paint types, anti-condensation      156
Paint types, asphalt      154
Paint types, bituminous      152
Paint types, chemically cured coatings      152153
Paint types, chlorinated rubber      151
Paint types, coal tar enamel      154
Paint types, epoxies, coal tar      152
Paint types, epoxies, powder      154
Paint types, epoxies, solventless      154
Paint types, epoxies, two pack      152
Paint types, epoxy ester      150
Paint types, epoxy phenolic coatings      153
Paint types, heat-condensation coatings      153
Paint types, heat-resistant coatings      154155
Paint types, non-oxidizing coatings      154
Paint types, phenolic coatings      153
Paint types, polyesters, powder      154
Paint types, polyesters, unsaturated      154
Paint types, polyurethanes, two pack      153
Paint types, silicone alkyds      150
Paint types, silicone-based aluminum paints      155
Paint types, solids (100 per cent) coatings      153154
Paint types, solvent-dry coatings      151152
Paint types, tung oil phenolic      150151
Paint types, urethane alkyds      150
Paint types, urethanes, moisture-cured      153
Paint types, urethanes, solventless      154
Paint types, vinyl chloride co-polymer resins      151
Paint types, vinyl tars      152
Paint types, zinc dust graphite paint      155
Paint types, zinc silicate      155 (see also Coatings selection factors Concrete Floors/flooring Wood
Painting for corrosion control erosion resistance      982
Painting for corrosion control, erosion resistance      982
Painting for corrosion control, erosion resistance, saponification      982
Painting for corrosion control, erosion resistance, solvent resistance      982
Painting for corrosion control, erosion resistance, temperature considerations      982
Painting, economic aspects      158
Painting, inspection      158159
Painting, specifications      158
Pascals law, hydraulics      645646 649650
Pascals law, pneumatics      689
Performance indicators, plant layout planning, cycle time      81
Performance indicators, plant layout planning, door-to-door time      81
Performance indicators, plant layout planning, stock value      81
Periodic motion      730731
Personal protective equipment, employee safety and employers liability      197
PERT computer program/diagrams      83
PERT computer program/diagrams and shutdown planning      896898
Petrol engines, API engine lubricant service classification      923924
PFC      see Power factor correction
pH of water, for cooling towers      576
Phenolic foam thermal insulation      146
Photo-sensors      269270
Piezoelectric crystal force transducers      269
Pipework flow losses      543549
Pipework flow losses, bend loss coefficients      546
Pipework flow losses, DArcy Weisbach equation      543 546
Pipework flow losses, equivalent-length estimating method      546
Pipework flow losses, friction losses      543546
Pipework flow losses, gate valve losses      546
Pipework flow losses, interaction coefficients      548
Pipework flow losses, loss factor estimating method      546
Pipework flow losses, system loss presentation      547549
Pipework flow losses, valve loss characteristics      546547 (see also Pumps/pumpng)
Pipework for centrifugal pumps      567568 569570
Pipework for effluent discharge      22
Pipework, corrosion in soil      976
Pipework, design for minimum corrosion      977
Pipework, insulation of      139
Pipework, leak detection by vibration analysis      724
Pipework, steam pipe sizing      360 (see also Corrosion Gas Oil Steam Steam
Planned maintenance, definition      848 (see also Maintenance/maintenance management Predictive Preventative
Planning      see Plant layout planning
Planning and building control approval      52
Plant and machinery, employee safety and employers liability      196197
Plant engineering function      16
Plant engineering function, definition      3
Plant engineering function, engineering      5
Plant engineering function, maintenance      5
Plant engineering function, organizational structures      46
Plant engineers, activities      3 4
Plant engineers, knowledge areas      4
Plant engineers, professional status of      9
Plant engineers, responsibilities      3
Plant engineers, responsibilities, energy conservation      15
Plant engineers, responsibilities, equipment design and modification      15
Plant engineers, responsibilities, landlord      5
Plant engineers, responsibilities, plant safety      15
Plant engineers, responsibilities, pollution control and environmental compliance      15
Plant engineers, responsibilities, process troubleshooting and optimization      15
Plant engineers, responsibilities, production      5
Plant engineers, responsibilities, services operation and maintenance      15
Plant engineers, responsibilities, system installation and specification      15
Plant engineers, responsibilities, system specification and selection      15
Plant engineers, role of      1315
Plant layout planning      6784
Plant layout planning and technological development      69
Plant layout planning, building utilities      83
Plant layout planning, buildings internal layouts      8183
Plant layout planning, computer-aided methods      70
Plant layout planning, consultants, justification for      8384
Plant layout planning, consultants, specification      84
Plant layout planning, design synthesis      7679
Plant layout planning, design synthesis, location criteria and boundary groups      7679
Plant layout planning, design synthesis, plant activities and intercommunications      76
Plant layout planning, ease of expansion      80
Plant layout planning, electrical distribution      8283
Plant layout planning, implementation      83
Plant layout planning, location criteria and boundary groups      7679
Plant layout planning, material handling      81
Plant layout planning, performance indicators      81
Plant layout planning, plant activities and intercommunications      76
Plant layout planning, plant data analysis      7172
Plant layout planning, plant data collection      7071
Plant layout planning, process and traffic flows      79
Plant layout planning, process equipment      81
Plant layout planning, selling the concept      83
Plant layout planning, site constraints      7980
Plant layout planning, storage      8182
Plant layout planning, tools for      6970 (see also Process/site layout modeling)
Plant location      3542
Plant location and environmental standards      41
Plant location in foreign countries      38
Plant location, baseline studies and modeling      4041
Plant location, company image aspects      38
Plant location, corporate matters      38
Plant location, economies of scale      37
Plant location, electricity supplies      40
Plant location, environmental management      42
Plant location, factor costs      37
Plant location, government influences      3738
Plant location, labor relations      38
Plant location, manpower resources      38
Plant location, protected markets      37
Plant location, resource planning      41
Plant location, trade effluent disposal      3940
Plant location, water supplies      3839 (see also Site selection)
Plastics, limitations from corrosion      979980
Platinum, limitations from corrosion      979980
Plume (fumes and vapors) heights      821
Pneumatic fundamentals      see Compressor principles and pneumatics
Pneurop Oxidation Test (POT)      947
Poise viscosity      656657
Pollution and ecology      4042
Pollution and liability insurance      198 (see also Air pollution Land Water
Polyacrylic resin shaft seal      956
Polyisocyanurate foam thermal insulation      146
Positive displacement compressors      see under Compressor types and operation
Pour point, oils and greases      919
Power factor correction (PFC), electric lamps/luminaires      126
Power factor correction (PFC), electricity bulk supply      235 243247 259260
Power factor correction (PFC), electricity bulk supply with A.C. synchronous machines      243 245246
Power factor correction (PFC), electricity bulk supply with motor circuits      247
Power factor correction (PFC), electricity bulk supply with static capacitor banks      243 245247 259
Power factor correction (PFC), electricity bulk supply, background      243
Power factor correction (PFC), electricity bulk supply, control device requirements      247
Power factor correction (PFC), electricity bulk supply, harmonics, dangers of      247
Power factor correction (PFC), measurement for      260
Power factor correction (PFC), small loads      259
Power line frequency computer vibration analysis      762
Power presses, inspection report      178
power transformers      see Transformers
Power, SI/non-SI conversion factors      318319
Practical Completion Certificates      98
predictive maintenance      867888 1120
Predictive maintenance and mean-time-between-failures (MTBF)      870
Predictive maintenance and mean-time-to-repair (MTTR)      869870
Predictive maintenance and vibration analysis      723 870
Predictive maintenance and vibration analysis, broadband trending      871
Predictive maintenance and vibration analysis, narrowband trending      871
Predictive maintenance and vibration analysis, signature analysis      871872
Predictive maintenance, American Society of Nondestructive Testing (ANST)      877
Predictive maintenance, benefits of      869871
Predictive maintenance, ferrography      875
Predictive maintenance, lubricating oil analysis      873875
Predictive maintenance, process parameter monitoring      876877
Predictive maintenance, program establishment      881888
Predictive maintenance, program establishment, accelerometers      885
Predictive maintenance, program establishment, alert and alarm limits      884885
Predictive maintenance, program establishment, analysis parameter setting      884
Predictive maintenance, program establishment, analysis techniques      887
Predictive maintenance, program establishment, data acquisition frequency      883884
Predictive maintenance, program establishment, database development      883886
Predictive maintenance, program establishment, dedicated and accountable personnel      882
Predictive maintenance, program establishment, displacement probes      885
Predictive maintenance, program establishment, efficient data collection and analysis      882883
Predictive maintenance, program establishment, goals, objectives and benefits      881883
Predictive maintenance, program establishment, management support      882
Predictive maintenance, program establishment, mounting techniques      885886
Predictive maintenance, program establishment, root cause failure analysis      887888
Predictive maintenance, program establishment, signature analysis boundaries      884
Predictive maintenance, program establishment, technical support      886
Predictive maintenance, program establishment, training      886 888
Predictive maintenance, program establishment, transducer types      885
Predictive maintenance, program establishment, trending techniques      886887
Predictive maintenance, program establishment, velocity transducers      885
Predictive maintenance, program establishment, viable database      883
Predictive maintenance, program establishment, vibration-based predictive maintenance      883
Predictive maintenance, system selection      877881
Predictive maintenance, system selection, accuracy      878
Predictive maintenance, system selection, alert and alarm limits      879880
Predictive maintenance, system selection, automated data acquisition      878
Predictive maintenance, system selection, automated data management and trending      878
Predictive maintenance, system selection, automatic report generation      881
Predictive maintenance, system selection, automatic trending      881
Predictive maintenance, system selection, data accuracy      879
Predictive maintenance, system selection, data storage      880
Predictive maintenance, system selection, data transfer      880
Predictive maintenance, system selection, expertise to operate      879
Predictive maintenance, system selection, flexibility      878
Predictive maintenance, system selection, host computer      880
Predictive maintenance, system selection, operating cost      879
Predictive maintenance, system selection, reliability      878
Predictive maintenance, system selection, simplified diagnostics      881
Predictive maintenance, system selection, software      880881
Predictive maintenance, system selection, system cost      878879
Predictive maintenance, system selection, the microprocessor      879
Predictive maintenance, system selection, training and technical support      878
Predictive maintenance, system selection, transducers      881
Predictive maintenance, system selection, user friendly operation      881
Predictive maintenance, system selection, user-friendly software and hardware      877878
Predictive maintenance, thermography      872873
Predictive maintenance, thermography, infrared imaging      872873
Predictive maintenance, thermography, infrared technology      872
Predictive maintenance, thermography, infrared thermometers      872
Predictive maintenance, thermography, line scanners      872
Predictive maintenance, tribology      873875
Predictive maintenance, ultrasonic monitoring      876877
Predictive maintenance, visual inspection      876 (see also Maintenance/maintenance management Preventative Vibration Vibration
Premises, employee safety and employers liability      196197
Presses, noise from      715
Presses, steam traps for      374
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